A very large chemical tank at the Nippon Dynawave Packaging Co. pulp and paper mill in Longview, Washington, suddenly failed on May 26. The tank held about 900,000 gallons of a corrosive liquid called white liquor, which is used to turn wood into paper pulp. At least eleven workers were killed.
White liquor is a mixture of sodium hydroxide and sodium sulfide. These chemicals can cause serious burns if they touch skin. When the tank broke, hundreds of thousands of gallons poured across the site, making rescue work very difficult and dangerous for emergency teams.
Washington's governor, Bob Ferguson, said the state was preparing for this to be the deadliest industrial accident in modern state history. The mill employs about 1,000 workers and is one of the largest paper factories in the Pacific Northwest region.
Federal safety investigators are expected to open a formal investigation into the cause of the tank failure. Industry experts noted that chemical storage tanks in paper mills are carefully regulated, but failures can occur due to corrosion or poor maintenance over time.
A catastrophic industrial accident struck Longview, Washington on May 26, when a 900,000-gallon storage tank at the Nippon Dynawave Packaging Co. pulp and paper mill suddenly ruptured. Between 550,000 and 570,000 gallons of white liquor - a highly corrosive mixture of sodium hydroxide and sodium sulfide - poured across the facility, creating a toxic environment that cost at least eleven workers their lives and halted rescue efforts for hours.
White liquor is a central ingredient in the Kraft pulping process, the dominant method by which wood chips are chemically converted into paper pulp. The liquid works by dissolving lignin, the compound that binds wood fibres together. While highly effective in papermaking, it is extremely dangerous to human tissue and produces hazardous vapors that pose serious respiratory risks if inhaled.
Governor Bob Ferguson described the situation as one in which the state was bracing for this to be the deadliest industrial tragedy in modern Washington state history. Emergency responders worked in difficult conditions as the chemical spill flooded sections of the facility, making standard search-and-rescue techniques nearly impossible to carry out.
Federal investigators from the Occupational Safety and Health Administration are expected to open a formal inquiry. Industry analysts noted that while chemical storage in paper mills is heavily regulated, tank failures can result from corrosion, maintenance lapses, or structural fatigue that builds up over many years of operation.
What began as a routine Tuesday morning at the Nippon Dynawave Packaging Co. mill in Longview, Washington, became one of the most devastating industrial disasters in the Pacific Northwest's recent history when a 900,000-gallon white-liquor storage tank failed without warning at approximately 7:15 a.m. on May 26. The resulting deluge - estimated at between 550,000 and 570,000 gallons of a caustic brine comprising sodium hydroxide and sodium sulfide - inundated sections of the facility, transforming the recovery operation into a hazmat-scale emergency that stranded workers in pockets of the plant inaccessible to conventional rescue equipment.
White liquor sits at the heart of the Kraft pulping process, a century-old method that remains the dominant route to chemical cellulose production worldwide. At a pH approaching 14 and with significant hydrogen sulfide off-gassing potential, the liquid poses acute risks of chemical burns to exposed skin and mucous membranes, as well as respiratory injury from vapor inhalation. These hazards compelled incident commanders to proceed in slow, equipment-intensive increments rather than the rapid-extraction protocols typical of conventional industrial rescues.
Governor Bob Ferguson, overseeing emergency response coordination alongside state officials, told a news conference that Washington was bracing for this to be the deadliest industrial tragedy in modern state history. The mill, which employs roughly 1,000 workers and processes timber from the Columbia River basin, had operated under Washington State Department of Ecology permits that impose strict containment and monitoring requirements on chemical storage - requirements whose adequacy will now fall under intense federal and state scrutiny.
The Occupational Safety and Health Administration is expected to open a formal inspection under 29 C.F.R. Part 1910, which governs process safety management of highly hazardous chemicals at facilities where they are present above threshold quantities. Investigators will likely examine maintenance logs, structural inspection records, and corrosion-monitoring data for the failed tank. Industrial chemists note that white-liquor tanks are subject to accelerated internal corrosion from sulfide-containing environments, a known failure mode that prudent operators mitigate through continuous ultrasonic thickness monitoring and scheduled internal lining surveys.
A 900,000-gallon tank holding corrosive white liquor ruptured without warning at the Nippon Dynawave Packaging Co. pulp and paper mill in Longview, Washington, killing at least eleven workers. Governor Bob Ferguson said the state was bracing for this to be the deadliest industrial tragedy in modern Washington state history. Rescue teams faced extreme danger as hundreds of thousands of gallons of sodium hydroxide and sodium sulfide poured across the site.
A big tank at a paper factory broke in Longview, Washington. The tank held strong and harmful chemicals. The chemicals spilled out across the factory.
At least eleven people died. Many workers could not be found at first. Rescue teams came quickly to search for the missing workers.
The factory makes paper from wood. It is one of the biggest factories in Washington state. The accident happened early on the morning of May 26.
The governor of Washington, Bob Ferguson, said this could be the worst factory accident in the state's history. He sent rescue teams to help. The families of the workers are very sad and worried.
1Where did the accident happen?
2What broke at the factory?
3How many people died?
4What does the factory make?
5Who is Bob Ferguson?
6The accident happened at a paper factory.
7The tank was in New York.
8Rescue workers came to help at the site.
9No one was hurt in the accident.
10Governor Bob Ferguson spoke about the accident.
11At least _____ workers died in the accident.
12The factory is in Longview, _____.
13The governor said it could be the worst factory _____ in the state's history.